LONE STAR SPRAY FOAM

INDUSTRIAL & OFF-SITE MODULAR SUBCONTRACTING

DICKINSON, TX • GREATER HOUSTON CORRIDOR

Company Overview: Lone Star Spray Foam Services LLC (Dickinson, TX) specializes in high-density closed-cell polyurethane foam applications for off-site modular infrastructure, power control rooms (PCRs), data center enclosures, and structural steel skids. Operating directly on active manufacturing floors across Greater Houston, our compact electric units integrate seamlessly into production lines without indoor emissions or downtime.

5 RIGS

MOBILE FLEET + IN-HOUSE BUILD

480V 3-PH

SHORE POWER / SHOP AIR

FLATBED

F-350 / FORKLIFT OFFLOAD

100% EHS

SPILL CONTAINMENT STAGING

FLEET & PLANT FLOOR LOGISTICS

Flatbed Delivery & Forklift Offload

Delivered via F-350 flatbed and offloaded in 5 minutes using standard plant forklifts. Compact 6′ W × 7′ L footprint sets up directly alongside assembly lines without blocking crane paths or aisles.

Electric Shore Power & Zero Fumes

Powered entirely by 480V 3-phase plant power and shop air. Eliminates internal combustion engines, noisy diesel generators, and hazardous exhaust fumes inside your facility.

EHS STAGING & BUILD CAPACITY

Secondary Spill Containment

Chemicals are pre-staged on dedicated secondary spill containment pallets carrying 2 complete sets (4 barrels total), ensuring 100% OSHA/EHS compliance and zero production downtime.

In-House Rig Build Scalability

Proven capacity to build additional custom compact electric units in-house to scale directly with client order volume and high-bay skid production demands.

MODULAR SKID APPLICATION & PERFORMANCE

Application Scope	Technical Benefit	Target Infrastructure
Undercarriage Seal	2.0 lb closed-cell foam provides continuous thermal seal (R-6 to R-7/in)	Data center power skids, chiller frames
Condensation Control	Eliminates sub-floor moisture accumulation & sweating on structural steel	Power Control Rooms (PCRs), switchgear
Transport Stiffness	Dampens mechanical vibration and increases shear rigidity during transit	Highway-transported structural skids

COMPLIANCE, SAFETY & QUALIFICATIONS

Plant EHS Compliance: Full SDS documentation, low EMR safety ratings, and complete PPE / fresh-air respirator systems.
Industrial Insurance: Comprehensive commercial general liability, umbrella, and auto coverage tailored for heavy industrial yards.
Proven Experience: Trusted subcontractor for regional OEMs providing high-volume skid undercarriage insulation.

Lone Star Spray Foam Services LLC • Industrial Subcontracting Division

Capability Statement • Dickinson, TX